DSI™ 800 Portioning System

DSI-800-Portioning-System
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Information

With the demands of today’s marketplace, wouldn’t it be nice to have a cutting machine that was fast, precise, accurate, and all those other capabilities on your must-have list? You can actually have them all in a DSI system. JBT Marel’s DSI 800 series portioning system is the solution to your diverse and changing needs.

Our DSI portioning machines are trimming meats in a variety of industries around the world. In fact, because they’re so flexible these portioners can handle:

  • Cutting poultry into parts, fillets, medallions, strips, nuggets, and other complex shapes
  • Slicing red meat into steaks and loins
  • Producing pork bellies, trimmed ribs, tenderloins, and more
  • Creating fish fillets, sticks, and more

Available with two, four, or six moving cutters — as well as optional stationary cutters and JBT Marel’s patented jet blockers — the DSI 800 portioning system is the industry leader.

it efficiently and accurately cuts poultry, meat, and seafood to produce into portioned fillets, nuggets, chunks, strips, and fat-trimmed products.

In addition having the highest throughput and most compact waterjet portioning system, it boasts: 

  • Higher yields
  • Reduced labor
  • Smaller footprint
  • More versatility
  • Easier switch-overs
  • Improved uptime
  • Less maintenance
  • Ergonomic
  • Integratable and extensible
  • Excellent support

The key to such incredible performance is the DSI 800’s cutting-edge technology. Each whole piece of meat is scanned as it enters into the machine. The system then automatically regulates the high-speed, robotic water-jet cutting head to create the desired portion or shape. Even better, the DSI Q-LINK™ Portioning Software provides a vast and growing library of portioning, trimming, and sorting possibilities.

With so many options, JBT Marel’s portioning solutions give you the level of control you require to swiftly and smoothly plan for or respond to shifting consumer trends.

Features & benefits

The DSI 800 from JBT Marel comes with a full complement of features. It’s this functionality that enables you to quickly and safely produce fine food products every single day.

  • Productive — Automated portioning and trimming increases yield
  • Efficient — Requires significantly less labor than manual processing
  • Compact Requires only a small production space to provide high capacity output
  • Uptime — Quick-Pass calibration facilitates operational and scheduling optimization
  • Versatile — Programmable to accommodate a wide variety of changing products
  • Intelligent — JBT Marel iOPS® system monitors performance in real time and issues automatic notifications
  • Adaptable — Can cut multiple shapes at the same time
  • Customizable — Modular and easy-to-integrate systems to meet changing product demands
  • High-yielding — Automated systems scans food and selects cut strategy for maximum yield
  • Innovative — Advanced hardware and software allow for continually-improved capabilities and flexibility
  • Support — Worldwide service, support, and resources

Accessories

The Dual Robotic Harvester is especially useful when paired with the DSI 800 Series Portioning Systems. It improves costs and efficiencies by picking and transporting selected meat parts on the conveyor belt after portioning. It uses a pair of wash-down-ready SCARA robots equipped with custom vacuum end-effectors. Harvested portions are then conveyed to your chosen line destinations. This minimizes waste and lost revenue opportunities as the trimmings can be used in other products like hamburgers or sausages. 

Read all about the Dual Robotic Harvester

Service

Your trusted service partner throughout the equipment lifecycle - maximizing uptime, optimizing performance, controlling costs and delivering lasting peace of mind. The benefit of well-maintained equipment directly impacts your bottom-line. It prevents unexpected breakdowns, enables peak performance and quality output. It also extends the life of your equipment, protecting both your investment and your team with a more reliable and safe working environment.

Whatever your processing needs - from the products you run to the scale you operate in - our broad service capabilities, proactive service agreements, expert know-how and extensive coverage mean you’ve got the support you need – where and when you need it.

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Downloads

Title Size Document
Title DSI 800 Series Size (4.6MB) Document Download
Title Portioning brochure (pdf) Size (8.3MB) Document Download

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