SensorX Poultry

Unrivaled detection capabilities

SensorX’s industry-leading X-ray technology detects bone and other hard contaminants, such as metal, stone and glass, with unprecedented accuracy and reliability. This not only increases the quality of the product but also minimizes the risk of recalls and customer complaints.

Less rework and less labor

SensorX has a false-positive rate of less then 3%—the lowest in the industry. The system can also detect bone fragments down to 2 mm with 99% reliability, which is more accurate than any other system available. This means less over-trimming, less rework and product handling, fewer operators and improved product quality.

Protect and enhance your brand

SensorX is your guarantee to customers and consumers that they will always get safe, high-quality products from your brand. For many years SensorX has set the poultry industry standard for bone detection. The system has built a reputation amongst global food processors as the most accurate, consistent and reliable way to detect and reject bone.

Core Software (included)

Essentials overview:

• A logistics solution to ensure a smooth flow from the deboning to packaging
• X-ray technology accurately detects hard-to-find bone fragments and other hard contaminates with precision
• Reliable detection at full production speed with less than 3% false positives at full speed
• Detects product thickness and size and adjusts sensor automatically

AXIN Machine Solution software (included)

SmartBase allows you to access live and recent historical data on machine health, performance, and basic production metrics.

Benefits:

• Makes machine-level operational data visible and accessible from anywhere
• Turns data into actionable insights to improve energy use and uptime
• Helps shorten problem resolution time

Optional Software add-ons

AXIN Process Solution Software

AXIN SensorX

Monitor, control, and optimize upstream deboning trimming processes by checking quality of incoming product.

Benefits:

• Centralized control helps identify and improve upstream processes
• Real-time monitoring of key performance indicators including rate of contaminates, throughput, infeed quality and number of pieces processed
• Capture raw material data to monitor quality and allow accurate supplier benchmarking
• Historical analysis reveals trends and provides data-driven insights for informed decision making
• Detailed production reports and live dashboards provide evidence for end customer verification
• Enables tracking of operational performance to optimize overall efficiency
• Simplified, accurate quality assurance reports trace products and minimize recall
• Integrates with plant-wide JBT Marel Software

AXIN SmartSort

AXIN SmartSort acts as the logistics process to monitor, control and optimize product streams division after SensorX.

SmartSort benefits:

• Steer production with real-time control of SmartSort grading logistics
• Historical analysis reveals trends and provides data-driven insights for informed decision making
• Real-time monitoring of key performance indicators including graded pieces, weights, product batches and throughput
• Detailed production reports and live dashboards provide evidence for end customer verification

Infeed Monitoring

Infeed Monitoring is available as an additional feature, designed to maintain a singulated product stream for the entire fillet line. It includes both software and hardware, such as a 'traffic light' system that signals the quality of the infeed. Infeed Monitoring has five adjustable detection fields, displayed on the screen: product orientation, product presence within the scanning area, product alignment in the middle of the belt, product spacing, and product thickness (to detect overlapping or folded products). While Infeed Monitoring doesn't make corrections itself, it helps line operators improve their positioning of fillets over time.

OneFlow

Adding OneFlow to the SensorX organizes the flow of products on the conveyor belt after operator handling. This key logistic solution combines software and hardware. The ‘dropper’—a product-holding tray positioned above the belt—plays a crucial role, functioning as a buffer-and-release bin. Up to 120 fillets per minute can be handled, maintaining a consistent product flow.
OneFlow not only singulates the product flow, but also positions the products accurately on the belt, namely long side leading. In this way, OneFlow precisely organizes the infeed for downstream processes.

Read all about OneFlow here

Your trusted service partner throughout the equipment lifecycle - maximizing uptime, optimizing performance, controlling costs and delivering lasting peace of mind. The benefit of well-maintained equipment directly impacts your bottom-line. It prevents unexpected breakdowns, enables peak performance and quality output. It also extends the life of your equipment, protecting both your investment and your team with a more reliable and safe working environment.

Whatever your processing needs - from the products you run to the scale you operate in - our broad service capabilities, proactive service agreements, expert know-how and extensive coverage mean you’ve got the support you need – where and when you need it.