RevoPortioner

Low-pressure forming

Products such as burgers, nuggets, and fish cakes are formed at low pressure, ensuring the texture and structure of the raw material are retained and that every product has uniform shape and accurate weight.

Endless product possibilities

Regardless of whether your raw material is whole muscle or emulsion mass, interchangeable forming drums let you create practically any 2D or 3D product shape you desire. They are quick and easy to change, giving you a highly flexible production process. 

Increased capacity and quality

Forming drums are available with innovative Helix Drum technology to increase production capacity. They also ensure a more controlled filling pressure with a more constant flow of raw material, which further improves product quality.

Air release – no water

Air instead of pushers and water releases products, eliminating smearing and resulting in a much higher quality finish. It also has huge benefits for downstream processes such as flouring, battering and breading and guarantees you a clean working environment. 

A RevoPortioner for any capacity

Every day, convenience food processors worldwide benefit from the innovative forming solutions we’ve been developing for more than 25 years. With the introduction of the RevoPortioner 1000, there’s now a RevoPortioner to fit any food processing production line, from the smallest family-owned business to the largest processors supplying the world’s leading QSR chains. 

Download our Playbook to discover more about the technology behind the RevoPortioner. 

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The RevoPortioner is available with various belt widths, allowing you to produce up to 8,000 kg of formed raw material per hour.  

• RevoPortioner 400 
• RevoPortioner 500 
• RevoPortioner 600 
• RevoPortioner 700 with optional V-pump 
• RevoPortioner 1000

Optional Software add-ons

AXIN Machine Solution software

SmartBase allows you to access live and recent historical data on machine health, performance, and basic production metrics.

Benefits:

• Makes machine-level operational data visible and accessible from anywhere
• Turns data into actionable insights to improve uptime
• Helps shorten problem resolution time

AXIN Process Software Solutions

AXIN Convenience Process Solution software

Optimizes set up and performance of convenience line pre-production, production and post-production processes.

• Accurate and reliable real-time data and performance monitoring enables efficient order fulfillment
• Automated product tracking and tracing for efficient auditing and accurate recall
• Paperless quality control process
• Recipe, ingredient, and production control ensures product consistency
• Enables tracking of operational performance to optimize overall efficiency of line
• Historical reports provide data driven insights for informed decision making
• Integrates with plant-wide JBT Marel Software for full line traceability

Who benefits?

General Manager

• Address skilled labor shortages by increasing automation and easily changeable drums
• Increase SKUs to take advantage of changeable consumer markets with flexible forming
• Maximizes return on capital through lower lifetime costs
• Cuts water costs and exposure by eliminating water use in production

Production Manager

• Production oversight at every step enables effective production planning and control
• Simplifies meeting changing consumer demands through easily interchangeable forming drums
• Increase yield with precision forming that minimizes waste in any protein mass and any shape
• Limits giveaway while providing consistent, high-quality end products
• Air release system benefits downstream processes a clean working environment
• Fits seamlessly into existing lines or runs independently with minimal setup

Quality Control Manager

• Boosts brand recognition with consistent, accurate batch weights
• Improve customers relationships with accurate orders and undamaged products
• Increases automation for enhanced food safety

Operators

• Ergonomic workstations with adjustable heights improve workplace health and safety
• Greatly reduced noise with unique PU synthetic parts improves workplace health and safety
• Easy access and high-quality stainless steel and PU make for fast, efficient cleaning

Maintenance teams

• Easy access design simplifies maintenance and repairs to maximize line uptime

V-pump to increase capacity

To increase your production volume, the RevoPortioner 700 can be fitted with a V-Pump. It delivers a high capacity of meat mass, with uniform pressure, to the forming unit. Because of its V-shape, the influence of the pump on the meat structure is minimal so the high volume it achieves does not compromise quality in any way.

Helix Drum technology for higher volume

On the RevoPortioner’s Helix Drum, product shapes are aligned diagonally to enable a continuous filling process in which the pump does not need to start and stop as frequently as with conventional drums. This leads to a more constant meat flow in the system, helping to control the filling pressure and eliminate variations and at the same time increases capacity.

Water and energy-saving drum cleaning

The RevoPortioner Drum Washer ensures robust cleaning with significantly reduced water and energy consumption, making it a highly sustainable and profitable solution. Its automated process meets top hygiene standards, guaranteeing optimal RevoPortioner performance with minimized downtime and maximized productivity. With up to 69% less water and 53% less energy usage, this unit achieves consistent cleanliness with the lowest water usage in drum washing technology. Backed by intelligent software, the user-friendly HMI screen allows for easy program control. It also shows the real-time progress of the washing process and the consistent results of smart water and energy management.

Fast and efficient drum changeover and storage

A lifting and storage system can remove the drum from the RevoPortioner after use and safely transport it to the cleaning unit. A storage unit is available to store all your drums securely.

Your trusted service partner throughout the equipment lifecycle - maximizing uptime, optimizing performance, controlling costs and delivering lasting peace of mind. The benefit of well-maintained equipment directly impacts your bottom-line. It prevents unexpected breakdowns, enables peak performance and quality output. It also extends the life of your equipment, protecting both your investment and your team with a more reliable and safe working environment.

Whatever your processing needs - from the products you run to the scale you operate in - our broad service capabilities, proactive service agreements, expert know-how and extensive coverage mean you’ve got the support you need – where and when you need it.