Case-ready Coated Products Line

Coated products such as schnitzels can be produced in many ways. Our full-line solution for coated products is fully flexible in set-up and usually consists of the below described steps to ensure optimal raw material utilization and minimal manual handling of products.

Marel's food processing convenience line creates highest quality schnitzels

Information

Deboning and trimming

Starting at the StreamLine, JBT Marel’s deboning and trimming system, operators debone and trim the pork loin from the mid-section. It is then conveyed to the portioning line - going through an optional injecting and tempering process.

Portioning

The pork loin is cut into portions, either on a conventional belt portion cutter, like the I-Cut 55 or a volumetric portion cutter, like the V-Cut 240. It delivers slices in a singulated row, all with the same shape and orientation.

Flattening

A Platino then flattens the slices using rotating “knuckles”, simulating a meat hammer. This has a tenderizing effect on the meat, and gives better yield because less fluid is squeezed out of the meat.

Battering and breading

The automatic battering and breading process, is the final step before the stream of products are loaded into trays. The JBT Marel BatterApplicator and BreadingApplicator allow the user to set the type and amount of batter and breading.

Service

Your trusted service partner throughout the equipment lifecycle - maximizing uptime, optimizing performance, controlling costs and delivering lasting peace of mind. The benefit of well-maintained equipment directly impacts your bottom-line. It prevents unexpected breakdowns, enables peak performance and quality output. It also extends the life of your equipment, protecting both your investment and your team with a more reliable and safe working environment.

Whatever your processing needs - from the products you run to the scale you operate in - our broad service capabilities, proactive service agreements, expert know-how and extensive coverage mean you’ve got the support you need – where and when you need it.

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Our dedicated team is here to help and answer any questions you might have.

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